Polaris 340 Edge Instrukcja Użytkownika

2004Edge Snowmobileswith 121" track2004Edge Snowmobileswith 121" trackOwner's Manualfor Vehicle Maintenanceand SafetyOwner's Manua

8SAFETYOperator SafetyThe following signal words and symbols appear throughout thismanual and on your vehicle. Your safety is involved when these word

98MAINTENANCEGeneral MaintenanceWater Pump Belt InspectionSome liquid cooled modelsrequire inspection of thewater pump belt at 1500miles (2400 km). In

99MAINTENANCEGeneral MaintenanceWater/Sediment Trap ServiceMost Polaris snowmobiles contain patented carburetor bowlwater/sediment traps located at th

100MAINTENANCEGeneral MaintenanceFuel Filter/Fuel LinesInspect the in-tank fuel filter (1) and fuellines regularly. Give special attention to thesyste

101MAINTENANCEGeneral MaintenanceGeneral Carburetor InformationThe number stamped in the end of the main jet indicates the jet size.The jet installed

102MAINTENANCEGeneral MaintenanceExhaust SystemCheck the exhaust system for wear or damage at approximately 2000miles (3200 km). To inspect, allow the

103MAINTENANCEGeneral MaintenanceCoolant MixtureThe coolant supplied in the system is a 50/50 mixture ofethylene-glycol and distilled water. This mixt

104MAINTENANCEGeneral MaintenanceCoolant LevelThe engine coolant level is controlled by the recovery system. Therecovery system components are:S Coola

105MAINTENANCEGeneral MaintenanceBleeding the Coo lin g System1. Remove the pressure cap and fill the coolant bottle with properlymixed coolant to the

106MAINTENANCEGeneral MaintenanceDrive Chain TensionTo obtain correct chain tension:1. Rotate the driven clutchcounterclockwise to move all chainslack

107MAINTENANCEGeneral MaintenanceHydraulic Brake InspectionFrequently inspect the brakelever reserve. Firmlydepress the brake lever andmeasure the cle

9SAFETYOperator SafetyWARNINGDriving a snowmobile requires your full attention. DO NOTdrink alcohol or use drugs or medications before or whiledriving

108MAINTENANCEGeneral MaintenanceBrake Components1. Brake Caliper2. Chaincase3. Brake Disc4. Backing Plate5. Brake Pad Material (Replace when thicknes

109MAINTENANCEGeneral MaintenanceBrake FluidUse only Polaris DOT 3 high temperature brake fluid. S ee page 136 forthe part numbers of Polaris products

110MAINTENANCEGeneral MaintenanceBleeding the Hydraulic Brake SystemAir in the hydraulic brake system will cause spongy brake lever action.Bleed the s

111MAINTENANCEGeneral MaintenanceHeadlight AdjustmentThe headlight may be adjusted forvertical aim using the followingprocedure:1. Place the snowmobil

112MAINTENANCEGeneral MaintenanceNOTE: Do not touch a halogen bulb with bare fingers. Oil from skinleaves a residue, causing a hot spot that will shor

113MAINTENANCEGeneral MaintenanceTailligh t /Brakelight ReplacementTo replace a bulb on most Edge models, remove the taillight lensscrews and remove t

114MAINTENANCEGeneral MaintenanceClutch SystemPeriodically inspect clutch sheaves for damage, wear or belt residue.To maintain optimum performance, cl

115MAINTENANCEGeneral MaintenancePeriodically check the condition and tension of the drive belt, andalways carry a spare belt. For improved drive-away

116MAINTENANCEGeneral MaintenanceDrive Belt Installation1. Drop the drive belt over thedrive clutch and pull back theslack (A). NOTE: To ensuresatisfa

117MAINTENANCEGeneral MaintenanceDrive Belt DeflectionMeasure belt deflection with bothclutches at rest and in their fullneutral position.Place a stra

10SAFETYOperator SafetyStay Away F rom Movin g PartsBe alert when riding, and remain properly seated to stay clear of thetrack. Your snowmobile is pro

118MAINTENANCEGeneral MaintenanceTorque StopIf your snowmobile is equippedwith an engine torque stop (1),periodically check torque stopclearance. With

119MAINTENANCEGeneral MaintenanceTool KitA tool kit is included with eachmachine for emergency androutine maintenance. Your tool kitwill contain only

120MAINTENANCEGeneral MaintenanceFor Your ProtectionFor added protection, carry the following items on your snowmobile atall times:SSpare Drive Belt S

121MAINTENANCETrack MaintenanceTrack Insp ectio nUsing a hoist, safely lift and support therear of the snowmobile off the ground.Rotate the track by h

122MAINTENANCETrack MaintenanceTrack TensionTrack adjustment is critical for proper handling. Always maintaincorrect tension and alignment.Tension adj

123MAINTENANCETrack MaintenanceTrack TensionIf the track needs adjustment:5. Loosen the rear idler shaftbolt (D).6. Loosen the locknuts (A).7. Tighten

124MAINTENANCETrack MaintenanceTrack AlignmentPeriodically check that the track iscentered and running evenly on theslide rails. Misalignment will cau

125MAINTENANCESteering SystemSteering Inspectio n and AdjustmentEach week, or before a long ride, check fasteners and tighten ifnecessary. Specific fa

126MAINTENANCESteering SystemSki AlignmentWith the handlebars in a straight ahead position, and with vehicleweight compressing the suspension, measure

127MAINTENANCESteering SystemSki SkagsCheck skags weekly to maintain positive steering characteristics. Skagsmust be replaced when worn to half their

11SAFETYOperator SafetyRiding PositionOperating a snowmobile requires skill and balance for proper control.Rider positions may vary from person to per

128MAINTENANCESuspension MaintenanceHi-Fax WearCheck Hi-fax wear bymeasuring t he thickness atseveral points along the rail(A). Replace Hi-fax when at

129MAINTENANCESuspension MaintenanceLoose nuts and bolts can reduce your snowmobile’s reliability andcause needless repairs and down time. Before begi

130MAINTENANCEExtended StorageBearingsGrease the jackshaft and drive shaft clutch side bearings with PolarisPremium All-Season Grease or a similar hig

131MAINTENANCEExtended StorageEngine and Carburetor ProtectionUsing a fuel stabilizer and topping off the fuel tank eliminates the needto drain the fu

132MAINTENANCEExtended StorageTrack and SuspensionModerate track tension should be m aintainedduring summer storage. The machine shouldbe supported of

133MAINTENANCEBatteryBattery FluidA poorly maintained battery willdeteriorate rapidly. C heck the batteryfluid level often. The fluid level shouldbe k

134MAINTENANCEBatteryBattery ConnectionsKeep battery terminals and connections free of corrosion. Whencleaning is necessary, remove the corrosion with

135MAINTENANCEBatteryBattery Installation1. Place the battery in its holder. Attach the hold down strap.2. Install the battery vent line. It must be f

136POLARIS PRODUCTSPart No. DescriptionEngine Lubricants2870791 Fogging Oil (12 oz. Aerosol)2871098 Premium 2-Cycle Engine Oil (qt.)2871721 Premium Go

137TROUBLESHOOTINGEngine TroubleshootingCAUTION: Unless you have experience and training in two-cycleengine repair, see your dealer if technical probl

12SAFETYOperator SafetyRiding ApparelBe aware of the weather forecast andespecially the wind chill. A wind chilltable is provided on page 22 for yourr

138TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionNoise in drivesystemBroken drive clutchcomponentsBearing failure/chaincase, jac

139TROUBLESHOOTINGEngine TroubleshootingProblem Probable Cause SolutionEngine turnsbut fails to startFaulty ignitionNo fuel to engineFlooded engine (n

140TROUBLESHOOTINGEdge Suspension TroubleshootingProblem Solution (perform only one change at a time)Rear suspensionbottoms too easily-Increase torsio

141TROUBLESHOOTINGM-10 Suspension TroubleshootingProblem Solution (perform only one change at a time)Rear suspensionbottoms too easily- Increase FRA p

142TROUBLESHOOTINGM-10 ACE Suspension TroubleshootingProblem Solution (perform only one change at a time)Rear suspensionbottoms too easily- Increase M

143TROUBLESHOOTINGBelt TroubleshootingBelt Wear/Burn DiagnosisCauses SolutionsDriving at low RPM Drive at higher RPMs. Gear the machine down. Check be

144WARRANTYService And Warranty InformationObtaining Service and Warranty AssistanceRead and understand the service data and the Polaris warrantyinfor

145WARRANTYLimited W arrantyPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIM-ITED WARRANTY on all components of the Pola

146WARRANTYLimitations of warranties and remediesALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IM-PLIED WARRANTIES OF MERCHANTABILITY AND F

147WARRANTYConditions and ExclusionsIn order to qualify for warranty, the product must have been properly set up and tested bya Polaris Dealer (if app

13SAFETYOperator SafetyExcessive SpeedObserve all state and local laws governing snowmobile operation.They’ve been established for your protection.Alw

148WARRANTYPolaris Second Year Engine Service ContractSecond Year Engine Service Contract is standard on all eligible new and unusedsnowmobiles that w

149WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOL

150INDEXAAccessories 56-59...Airbox 23...BBattery 131, 133-135...Battery Connections 134...

151INDEXHHalogen Bulbs 112...Handlebar Adjustment 55...Handlebars, Standard 55...Headlight Adjustment 111...

152INDEXSSki Skags 127...Spark Plugs 95-96...Spring Preload, Edge 38...Start the Engine and Check 64...

For your nearest Polaris dealer, call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340Phone (763) 4

14SAFETYOperator SafetyDriver AwarenessSlow down when traveling near poles,posts, or other obstacles. Be especiallyalert if you’re snowmobiling after

15SAFETYOperator SafetyIce and Snow Build -upBefore driving, manually turn the skis to the left and right to be sureice and snow are not interfering w

16SAFETYOperator SafetyDriving in Hilly TerrainOperating in hilly terrain requires extreme caution to maintain balanceand avoid roll-over. If climbing

17SAFETYOperator SafetyDriving DownhillWhen riding downhill, shift your weight to the rear of the machine andreduce your speed to a minimum. Apply jus

Read, understand, and follow all of the instructionsand safety precautions in this manual and on allproduct labels.Failure to follow the safety precau

18SAFETYOperator SafetyIntake SilencerDo not operate the engine with the intake silencer or filter removed.Damage to the engine may occur if the intak

19SAFETYOperator SafetyPowder Snow OperationMoveable hood closures are included on some Polaris snowmobiles.They are normally left open and are locate

20SAFETYOperator SafetyYour Polaris snowmobile is a well-engineered and well-constructedrecreational vehicle. Follow the recommended maintenance progr

21SAFETYOperator SafetyDriving ResponsiblyEvery snowmobile handles differently, and even the most docileconditions may become dangerous if operators d

22SAFETYOperator SafetyWindchill/Temperature Ch artsThe following information is provided to help you determine whentemperatures become dangerous for

23SAFETYSafety Decals and LocationsWarning decals have been placed on the snowmobile for yourprotection. Read and follow the instructions of the decal

24SAFETYSafety Decals and LocationsTrack WarningThe track warning decal is on the rear ofthe tunnel:Stay clear of track. Do not sit on seatback. Entan

25SAFETYSafety Decals and LocationsSome Polaris snowmobiles areequipped with reverse. Thesemodels will have a reversewarning decal on the lower dash.R

26SAFETYSafety Decals and LocationsOperation WarningOperation warning decals are present on the console of all Polarissnowmobiles, in both French and

27FEATURES1. Hood2. Headlight3. Windshield4. Handlebar5. Seat6. Storage Compartment/Trunk7. Taillights8. Rear Bumper9. Snow Flap10. Track11. Suspensio

1What’s the hottest thing on snow?A Polaris owner ’s Web site, designed just for YOU!S Technical tipsS New product introductionsS Event schedulesS Par

28FEATURESSome Polaris snowmobiles are equipped with special features such as areverse indicator light, electronic fuel gauge, temperature light andel

29FEATURESDetonation Elimination Technology (D.E.T.)Some P olaris snowmobiles are equipped with adetonation sensor that monitors the engine andrespond

30FEATURESAdjustable Seat BucketOn models equipped with anadjustable seat bucket (1), thebucket can be adjusted forwardor rearward for rider comfort.T

31FEATURESTrunk LockModels equipped with the adjustable seat bucket are also equippedwith a trunk lock, which is located between the taillights (1). U

32THE PERFECT FITFront Suspension AdjustmentsBreak in the suspension for approximately 150 miles (240 km) andre-grease all suspension parts before mak

33THE PERFECT FITFront Suspension AdjustmentsFor the best ride, t he suspension should be adjusted to use the fulltravel of the shocks with occasional

34THE PERFECT FITFront Suspension AdjustmentsShock DampingAdjustments to the compressionstiffness of Indy Select orRydeFX SOLO shocks can bemade by tu

35THE PERFECT FITFront Suspension AdjustmentsAdjusting Front Shock Spring PreloadIncreasing spring preload will increaseski-to-ground pressure. Decrea

36THE PERFECT FITFront Suspension AdjustmentsShock ValvingRydeFX or RydeFX SOLO shocks can be revalved if spring preloadalone isn’t sufficient and fur

37THE PERFECT FITRear Suspension AdjustmentsRider weight, riding style, trail conditions, and vehicle speed all affectsuspension action.Each rear susp

2Copyright 2003 Polaris Sales Inc. All information contained within this publication isbased on the latest product information at the time of publicat

38THE PERFECT FITEdge Rear Suspension AdjustmentsInitial Spring Preload Setting (Sag Method)To set up the EDGE rear suspensiontorsion spring preload,

39THE PERFECT FITEdge Rear Suspension AdjustmentsTorsion Spring TensionTo adjust rear torsion spring t ension, rotate the t hree-position camusing the

40THE PERFECT FITEdge Rear Suspension AdjustmentsRear ShocksIndy Select Rear ShockSome snowmobiles are equipped with the Indy Select rear shock,which

41THE PERFECT FITEdge Rear Suspension AdjustmentsRear ShocksPolaris Position Sensitive ShockThere are no external adjustments on the Polaris position

42THE PERFECT FITEdge Rear Suspension AdjustmentsSuspension CouplingOn all Polaris snowmobile rear suspensions, there are two torque armsthat control

43THE PERFECT FITEdge Rear Suspension AdjustmentsRear To Front Coupling and the Rear RearScissor Stop (RRSS)The rear rear scissor stop (RR SS) couples

44THE PERFECT FITEdge Rear Suspension AdjustmentsWeight Transfer During AccelerationThe preferred method for controllingweight transfer during acceler

45THE PERFECT FITFAST M-10 Rear Suspension AdjustmentsThe M-10 suspension has been designed to be very s ensitive to riderweight. Changes in rider wei

46THE PERFECT FITFAST M-10 Rear Suspension AdjustmentsStatic Sag and Ride Height SettingsFRA PositionThe FRA setting is the primary rear suspension ad

47THE PERFECT FITFAST M-10 Rear Suspension AdjustmentsStatic Sag and Ride Height SettingsRear Spring PreloadThe top section of the crossover tube (the

3WELCOMEThank you for purchasing a Polaris vehicle, and welcome to ourworld-wide family of Polaris owners. We proudly produce an excitingline of utili

48THE PERFECT FITFAST M-10 Rear Suspension AdjustmentsMore M-10 Suspensio n Ride and Performance SettingsOverload SpringThe overload spring is located

49THE PERFECT FITFAST M-10 Rear Suspension AdjustmentsOther Ride and Performance SettingsSki PressureYour M-10 rear suspension ski pressure is set at

50THE PERFECT FITFAST M-10 Rear Suspension AdjustmentsOther Ride and Performance SettingsTrack TensionTrack adjustment is criticalfor proper handling.

51THE PERFECT FITFAST M-10 Rear Suspension AdjustmentsInitial M-10 Suspensio n Set-up ChartNOTE: These positions are only preliminary. Experimentation

52THE PERFECT FITFAST M-10 ACE Suspension AdjustmentsThe FAST M-10 ACE (Adjustable Control Electronics) is a newfeature available for some FAST M-10 r

53THE PERFECT FITFAST M-10 ACE Suspension AdjustmentsM-10 ACE SettingsIMPORTANT NOTES:The time to move one position can take up to 12 seconds dependin

54THE PERFECT FITFAST M-10 ACE Suspension AdjustmentsInitial M-10 ACE Set-up ChartNOTE: These positions are onlypreliminary. Experimentation shouldfol

55THE PERFECT FITHandlebar AdjustmentStandard HandlebarsFollow these steps to adjust the handlebars for a personal fit.1. Remove the handlebar cover t

56THE PERFECT FITAccessoriesPolaris offers a wide range of accessories for your snowmobile. Frommap light to electric start, Polaris has the accessori

57THE PERFECT FITAccessoriesTraction ProductsAnother way to tailor your machine is to install traction products. S eeyour dealer about installing stud

4TABLE OF CONTENTSIntroduction 5...This section contains helpful i nformation for owners and drivers andillustrates t he l

58THE PERFECT FITAccessoriesUse only Polaris traction products on your snowmobile. Trackwarranties are void if track damage or failure results from im

59THE PERFECT FITAccessoriesWear StripsTo avoid excessive tunnel wear, tunnel wear strips must be installedwhenever track studding is used. Several we

60PRE-RIDE INSPECTIONSBefore Starting the EngineRead and Understand Your Owner’s ManualRead the Owner’s Manual completely and refer to it often. We’ve

61PRE-RIDE INSPECTIONSBefore Starting the EngineHydraulic BrakesProperly functioning brakesare critical to your safety.Always check the followingitems

62PRE-RIDE INSPECTIONSBefore Starting the EnginePark Brake Lever L o ckYour snowmobile may have a park brake lever l ock located over thebrake lever.

63PRE-RIDE INSPECTIONSBefore Starting the EngineCheck fo r Proper Operation of Steering SystemManually turn the skis completely to the right and to th

64PRE-RIDE INSPECTIONSStart the Engine and Checkn Transmission: Make sure the reverse is not engaged beforestarting your machine.n Engine Stop Switch:

65OPERATIONStarting the EngineStarting a Cold Engine (Manual Start)Do not depress the throttle until the engine starts.1. Turn key to ON.2. Pull kill

66OPERATIONStarting the EngineStarting a Cold Engine (Electric Start)Do not depress the throttleuntil the engine starts.1. Flip choke toggle toFULL ON

67OPERATIONEngine Break-InNo single action on your part is as important to long, trouble-freemachine life as proper break-in of a new or rebuilt engin

5INTRODUCTIONImportant Notes for Owners and Driversn After reading this manual, store it in the snowmobile forconvenient reference. It should remain w

68OPERATIONEngine Break-InOil In jectio n SystemAlways fill the oil reservoir when refueling. Fuel-to-oil mix ratios arecontrolled by the oil pump and

69OPERATIONTrack W arm- UpFollow these steps to ensure proper warm-upof the engine, drive train and track.1. Use an appropriate stand to securelysuppo

70OPERATIONFuelGasoline is highly flammable and explosive under certainconditions.S Always exercise extreme caution whenever handling gasoline.S Alway

71OPERATIONFuelThe fuel used in your Polaris engine is as important to engine life andperformance as the lubricant used.Your Polaris engine is designe

72OPERATIONFuelPremium Fuel SwitchIf you’re uncertain about the quality or octane rating of the fuel youuse, turn your key switch to ON/REG. The Premi

73OPERATIONOilLow Oil Indicator LightThe low oil indicator light will indicate when to add oil. See page 68for oil recommendations.When the low oil in

74OPERATIONOilLow Oil LevelAlways do a visual check of the oil level whenrefueling. When the oil reaches the low levelmark, add one U.S. quart of reco

75OPERATIONCarburetionProper carburetor adjustment is critical. A lean mixture (too much air,too little fuel) may result in piston burning, bearing fa

76OPERATIONEngine Stop SwitchPush down on the engine stopswitch (A) to stop the engine in anemergency. This will ground outthe ignition and bring the

77OPERATIONThrottle LeverIf the engine stops abruptly when the throttle lever is released:1. Turn the ignition switch to OFF.2. Visually inspect the t

6INTRODUCTIONPreservation of the EnvironmentPolaris is committed to supporting an environmental educationcampaign. We encourage state and provincial g

78OPERATIONEmergency StoppingThe following chart lists methods for stopping the snowmobile in theevent of an emergency. Refer to page 76 for more info

79OPERATIONEmergency StartingYour machine is equipped with a tool kit containing essential tools foremergency use. Machine’s equipped with electric st

80OPERATIONReverse OperationMechanical ReverseMake sure the shift lever is shifted completely into forward or reverseposition. Some models are equippe

81OPERATIONReverse OperationElectronic Reverse (PERCt)Electronic reverse will activate only if the engine is below 4000 RPM.If your machine is running

82OPERATIONDaily StorageAt the end of each ride, park the snowmobileon a level surface and support it at the rearwith an appropriate track stand. The

83MAINTENANCEPolaris Recommended Maintenance ProgramTo ensure many trouble-free miles of snowmobiling enjoyment, followrecommended regular maintenance

84MAINTENANCEMaintenance ChartThe following chart is a guide based on average riding conditions. Youmay need to increase frequency based on riding con

85MAINTENANCEMaintenance ChartItem Weekly orbeforelong trip150miles(240 km)500miles(800 km)1000miles(1600 km)SeePageInspect coolant filter, replace if

86MAINTENANCEMaintenance LogPresent this section of your manual to your dealer each time yoursnowmobile is serviced. This will provide you and future

87MAINTENANCEMaintenance LogAdditional Services PerformedAuthorized Polaris Servicing DealerServicing TechnicianDate MileageType of ServiceAdditional

7INTRODUCTIONVehicle Identification NumbersThe tunnel vehicle identification number (VIN) and engine serialnumber are important for model identificati

88MAINTENANCELubricationLubricate the suspension and steering components with PolarisPremium All-Season Grease at 500 miles (800 km) andannually or ev

89MAINTENANCELubricationThe suspension pivot shafts should be lubricated with Polaris P remiumAll Season Grease at 500 miles (800 km) initially, every

90MAINTENANCELubricationLLLLLLLLLLLLLLLL

91MAINTENANCELubricationSuspension Lubrication - X -10, EDGESuspension Lubrication - M-10 ACELLLLLLLL

92MAINTENANCELubricationJackshaft Bearing GreasingLoosen the driven clutch retaining boltand pull the clutch outward to expose thebearing and grease f

93MAINTENANCELubricationThrottle CableLubricate the throttle cable (1) lightlywith grease or oil. With the engine off,turn the handlebars to the left

94MAINTENANCELubricationChaincase Oil LevelIt’s the operator’s responsibility to check and m aintain the properchaincase oil level.To check the oil le

95MAINTENANCEGeneral MaintenanceSpark PlugsIt’s very important to use the correct spark plug for your machine. Aspark plug with a heat range too high

96MAINTENANCEGeneral MaintenanceSpark PlugsSpark plug condition is indicative of engine operation. The spark plugfiring end condition should be read a

97MAINTENANCEGeneral MaintenanceIntake FilterThe intake foam filter limits snowingestion into the intake system.When operating in loose powdersnow, ch